So I get asked the question all the
time… what makes an alligator or an ostrich bag so different than a leather
bag in terms of how they are made?
Aside from the cost of the
materials affecting the price of the bag, the other huge difference between
leather bags and exotics is the skilled labor involved in making the bag.
Exotic skins such as ostrich and alligator have textural qualities that vary
throughout the skin. They have a ‘grain’ much like a piece of wood. The usual
varieties of leather used for ‘leather handbags’ are lambskin and
calfskin/cowhides. These skins do not have a grain and can be cut from any
direction and can create panels and folds in any manner the manufacturer
desires.
Ostrich hides have a central region where the plumes of the ostrich
once removed have a follicle shaft that results in the beautifully prominent
bumps that are so desirable. This is called the ‘full quill’ region with the
smooth under part being the belly. See below and also note how little of it actually has the prized region of bumps.
Let’s now look at alligator where the scales, known as ‘tiles’ vary in size and placement throughout the body of the skin. These tiles also tend to vary in thickness especially where they meet where suddenly the hide becomes thin and fragile if not handled properly.The alligator hide have five main regions of
textural variability…the belly being the most prized and desirable is the more
‘squared’ region of tiles.
The main body of handbags is usually made from the
belly. The tail has more of an oblong shape to the tiles and will usually end
up becoming the gussets of a bag, piping, the bottom panel, or what belts are
made of. The flanks (sides of the alligator belly), the arms, and head of the
alligator have three slightly variant oval-ish shaped tiles from one another. A
trained eye can identify the difference between all three immediately when
looking at the skin on a crafted item. These are used traditionally for
contrast in the form of smaller panels, trim, handles, zipper collar (the trim
around zippers), etc. No parts go wasted as every centimeter is accounted for.
I say centimeter because the skin is so precious and rare that it is actually
sold by the centimeter!
Alligator Belly Region above, Tail shown below
Extra care must be taken when
sewing these skins because sewing machine needles that are calibrated for
leather can still misbehave when going over a region where the bump of the
ostrich quill is or the varying thickness of the alligator tile is. Due to the
nature of the grain of these skins, the patterns of that particular handbag,
wallet, etc., must be laid out with precision. Panels must be cut symmetrically
and per the designers design criteria. The craftsman working on the bag must
have a critical artisan eye. Occasionally a mar or scar exists on the skin
which means a whole new strategy is employed to cut around that scar and still
not compromise the designer’s vision. The pattern simply can’t be turned
perpendicular to the grain or diagonal just for ease of cutting. The entire bag
must be carefully mapped out before a single cut is made because there is no
room for error. If more than one skin is being used for a particular bag
design, the placement of pattern pieces must correlate from one skin to another
as well.
The preparation of the panels for
sewing edges involves more techniques to allow the tough hide to fold, bend,
and stay in place for sewing. If needed, the factory will employ a technique of
‘splitting’ the skin which uses a specially calibrated machine to shave off a
fine layer of the skin from the underside or if thickness is to be diminished
on the edges, they are placed through a skive to shave a beveled thin layer off
to allow for greater flexibility.
The layering and inner workings of
an exotic skin bag also need specialized cardboard and interfacing for
structured bags or just interfacing that will allow flexibility in softer
designs. These are attached and assembled with more care than leather bags. The
threads used in stitching are stronger and any glues and resins used must be
designed not to affect the desired suppleness of the exotics.
It also takes years before an
already experienced leather craftsman can build up the skill set before
becoming an intern in the field of exotics. From there, it could take the
intern anywhere from five to ten years before becoming a self-sufficient exotic
skin bag maker. We’re looking at a craftsman who has spent decades of
commitment to developing his trade to the level of artisanal work. A typical
leather bag can take a few hours to cut and assemble from start to finish
whereas an exotic skin bag can take two to five days to create depending on the
complexity of the design. The most challenging of designs can require the
collaboration of two individuals working on the same bag and allocating
component creation according to their strengths. Ie, one may be better at
creating a handle whereas the other may be more adept to creating the piping
trim. The end result is a material that is tough and difficult to handle being
worked into a design that pays respect and showcases the natural beauty and
features of that particular skin.
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